The MediFlo Mass Flow Controller is a traditional mass flow controller designed to regulate the flow of gases in various industrial applications. It measures and controls the mass flow rate, ensuring consistent and accurate gas flow. These controllers offer exceptional accuracy, minimal drift, and a quick response time, making them ideal for applications that require precise flow control.
Features & Benefits
- Flow Range: Customer specified Up to 20,000 SCCM
- Linearity Error: 0.5% FS
- Repeatability: 0.15% FS
- Response Time: 40 msec
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PRODUCT SPECIFICATIONS (Standard)
NOTE: Ask Us About Specification Enhancement
| Performance | |
|---|---|
| Flow Ranges | Any Customer Specified Flow Range Up to 20,000 SCCM |
| Linearity | ± 0.5 - 1.0% of Full Scale (Typical) |
| Repeatability & Hysteresis | ± 0.08% FS (Typical) |
| Response Time | 40 msec (Typical, from 2%-100 FS) |
| Temperature Coefficient | 0.09% / ºC from 20ºC Ambient Cal Temp |
| Fluid Requirements: | |
| Calibration Gas | Any, Non-Corrosive, Customer Specified |
| Pressure Range | Up To 100 psiA, Cal Pressure: 40 psiA (Typical) |
| Internal Leakage | 10-5 @ 1, 30 and 100 psi (He) |
| External Leakage | 2 x 10-6 sccm (He) |
| Electrical Requirements: | |
| Input Voltage (single supply) | 12V (+10% - 3%), 15V (+/- 10%), 24V (+/-10%) |
| Power Consumption | 3.0 Watts Maximum |
| Control & Output Voltage/Signal | 0-5 VDC, 0-10VDC, 1-5 VDC, 4-20mA, RS232 (Addressable) |
| Environmental Requirements: | |
| Operating Ambient Temp. | 0-50ºC |
| Storage Temperature | -40 to 70ºC |
| Humidity Range | 5% - 95% (Relative, non-condensing) |
| Nominal Temperature | 20ºC ± 5ºC |
| Mechanical Configuration: | |
| Input/Output Ports | 10-32 Treaded Female w/Oring counterbore |
| Dimensions | L: 2.75” W: 1.50” H: 5.65” |
| Weight | 8.1 oz |
| Construction (wetted materials): | |
| Manifold | Nickel Plated Aluminum |
| O-Rings | Fluorocarbon (Viton®), others at additional cost |
| Valve Components | Brass 360, AISI 300 series, 430 FR Stainless Steel |
| Flow Sensor | Ceramic Flow Tube (non-out gassing), Silicon, Silicon Nitrite Gold, Aluminum Oxide Epoxy Sealant, Fluorocarbon (Viton®), Polythermide (100, 200 & 300 sccm MFC only) |
Key Features of MediFlo Mass Flow Controllers
MediFlo mass flow controllers are equipped with features that make them essential for various industries. These devices combine accuracy, versatility, and reliability. Below are some standout features:
- ±0.5–1.0% FS Linearity: MediFlo mass flow controllers deliver remarkable linearity accuracy in the range of ±0.5% to ±1.0% full scale (FS), ensuring consistent and dependable gas flow control. This feature guarantees precise measurements and stable flow rates, which are crucial in critical applications.
- Fast Response Time: With a 40-msec response time, these traditional mass flow controllers allow for real-time adjustments to flow rates. This feature ensures minimal delays in gas flow regulation, making it ideal for dynamic systems that require prompt responses.
- Wide Gas Compatibility: MediFlo mass flow controllers are compatible with a broad spectrum of non-corrosive gases. This extensive compatibility makes it an ideal choice for industries with diverse needs and varying gas types.
- Multiple Signal Outputs: The MediFlo can communicate seamlessly with various systems, offering multiple signal outputs, including analog, digital, and fieldbus interfaces. This ensures easy integration with existing control systems, increasing operational efficiency.
- Durability and Reliability: Built with top-quality materials, MediFlo mass flow controllers are built for long-lasting performance, +0 minimizing maintenance and downtime.
Industry-Wise Applications and Use Cases
Below are some of the key industries where MediFlo is making an impact:
- Pharmaceutical Industry: The pharmaceutical industry requires a strict control over the flow of gases during production, particularly in environments such as clean rooms. MediFlo controllers help maintain these controlled environments, ensuring product quality and safety.
- Chemical Processing: MediFlo mass flow controllers are used to regulate gas flow in chemical reactors, ensuring that the reactions proceed at the correct rate. This helps maintain efficiency and safety during production processes.
- Laboratories and Research Facilities: In research labs, precise gas flow control is essential for experiments that require specific conditions. MediFlo controllers offer the necessary accuracy, making them ideal for a wide range of scientific applications.
- Environmental Control Systems: MediFlo is also widely used in environmental monitoring and control systems. These controllers ensure that gases are measured accurately, helping to maintain air quality standards in various industrial applications.
Unlock Precision with MediFlo Mass Flow Controllers
Experience unmatched accuracy and reliability with MediFlo Mass Flow Controllers. Perfect for a variety of industries, they ensure consistent gas flow and optimal performance. Reach out to Pneucleus Technologies now to find the right solution for your needs and elevate your operations with precise flow control!
Frequently Asked Questions and Answers
What is the role of temperature compensation in a mass flow controller?
Temperature compensation in a mass flow controller adjusts the flow reading to account for variations in ambient temperature. Since the gas properties can change with temperature, MFCs compensate for these variations to maintain accurate flow measurements. This is crucial in environments where temperature fluctuations can impact the accuracy of the flow reading.
What is the difference between a mass flow controller and a volume flow controller?
A mass flow controller measures the mass flow rate of a gas, taking into account its density, whereas a volume flow controller measures the volumetric flow rate at a specific pressure and temperature. Mass flow controllers are more accurate in varying conditions, making them ideal for precision applications where gas properties can change.
How does temperature affect the performance of a mass flow controller?
Temperature changes can affect both the gas density and the sensor’s calibration in a mass flow controller. To compensate for this, most MFCs are equipped with temperature sensors or algorithms that adjust the flow measurement to maintain accuracy. Proper temperature compensation ensures consistent flow control.
What maintenance is required for a traditional mass flow controller?
Routine maintenance for a mass flow controller includes periodic calibration, cleaning of sensors, and checking the integrity of the control valve. Over time, particulate buildup and contamination can affect the accuracy of the flow measurements. Regular inspections ensure the MFC maintains high performance and reliability, especially in demanding environments such as cleanrooms.
How do mass flow controllers handle different types of gases?
Mass flow controllers can be calibrated to work with specific gases, as each gas has unique properties, such as molecular weight and viscosity. When using an MFC for a different gas, it may require recalibration or gas-specific settings. Pneucleus flow controllers come with a dual-cal feature to have separate calibration for different gases and flow rates e.g 1 L/min O₂ (Cal A) and 5 L/min CO₂ (Cal B).